Multi-Technology Integrated Manufacturing
With its multi-technology integrated manufacturing facility, MAP is able to perform the processes from material compounding, mold & dies tooling until mass production, all under one roof.
Materials Formulation & Compounding
Since 1974, MAP has been developing many different technical rubber components that meet different specifications or standards such as the JIS, BS, MS, DIN, ASTM, and some original equipment manufacturers’ specifications such as Mitsubishi, Proton and Tadano.
MAP has extensive experience in using:
- Natural Rubber – SMR L, SMR CV and SMR 5
- Synthetic Rubber – NBR, SBR, EPDM and CR
- Specialty Rubber – ACM and Silicone
- High Performance Polyurethane Materials
Depending on your needs, suitable elastomers can be formulated to provide good resistance against heat, ozone, weather, oil, stain, high voltage, and high abrasion or wear.
Mold & Dies Design and Tooling
For mold & dies, MAP has designed and made thousands of different toolings for injection molding, compression molding, as well as dies for metal parts die-stamping. MAP uses 3D CAD/CAM software, CNC lathes, CNC machining centers, CNC EDM Wire Cut and Die-Sinking machines to make all the toolings.
For mass production, MAP is equipped with reliable injection molding machines that can perform different molding operations, such as direct injection, injection transfer, injection-compression, injection with vacuum.
Metal Parts Production
For metal parts production, MAP is equipped with CNC lathes, CNC machining centers, stamping machines, welding robot and other conventional machines.
Inspection and Testing
For inspections and testing, MAP is equipped with Rheometer, Viscometer, Tensile Tester, Aging Oven, Hardness Tester, Density Weighing Balance, various types of calipers and Profile Projector. For product functional and performance testings, they can be arranged upon request.
To provide quality assurance, MAP has a well defined Quality Management System and it is subjected to regular internal auditing, as well as external or third-party auditing.
Equipment and Softwares
- 3D Solid CAD/CAM
- CNC Milling Machines
- CNC Lathes
- CNC EDM Wire Cut
- CNC EDM Die-Sinking
- Injection Molding Machines
- Welding Robot
- Rubber Mixing and Compounding Facilities
- Metal Stamping Machines
- Tensile Tester
- Aging Oven
- Profile Projector
- Customized MRP/ERP